Welding on ammonia system piping must be performed by a qualified welder utilizing qualified welding procedures in accordance to the ASME Code, Section IX. For further details review MDA fact sheet entitled, Anhydrous Ammonia Pipe Welding. SAFETY GUIDELINES REFRIGERATION VALVES. Proper selection, installation, service and main-tenance must be done to ensure effective and safe operation of PHILLIPS valve products and the system in which they are used. The information contained in this Bulletin is intended to assist you. • Ammonia Refrigeration Piping Practices Handbook.
- Ammonia Piping Specification
- Ammonia Piping Installation
- Ammonia Piping Design
- High Purity Piping Installation Procedures
- Piping Installation Procedure
References
Installation and operation of anhydrous ammonia systems. 'Anhydrous Ammonia' with 2-inch lettering (4 sides). CGA G2.1 - 2014 11.5.2 - Each nurse tank must be equipped with the following safety equipment. A legible decal listing first aid procedures to follow if injured by ammonia. CGA G2.1 - 2014 5.10.8.1 - All stationary storage.
This eTool includes resources from the following organizations:
Note: Standards are constantly being updated and revised. Refer to the latest version of the standard.
American Chemistry Council (ACC) |
The ACC represents the leading companies engaged in the business of chemistry. Council members apply the science of chemistry to make innovative products and services that make people's lives better, healthier, and safer. |
American National Standards Institute (ANSI) |
ANSI is a private, non-profit organization that administers and coordinates the U.S. voluntary standardization and conformity assessment system.
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American Society of Mechanical Engineers (ASME) |
ASME International is a nonprofit educational and technical organization that conducts one of the world's largest technical publishing operations, and sets many industrial and manufacturing standards.
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International Institute for Ammonia Refrigeration (IIARa) |
IIAR is an international association serving those who use ammonia refrigeration technology. IIAR is recognized throughout industry and government around the world as the authoritative source of information about ammonia refrigeration.
|
National Board (NB) of Boiler and Pressure Vessel Inspectors |
The NB membership oversees adherence to codes involving the construction and repair of boilers and pressure vessels.
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Ammonia Piping Specification
National Institute for Occupational Safety and Health (NIOSH) |
NIOSH is the Federal agency responsible for conducting research and making recommendations for the prevention of work-related disease and injury. The Institute is part of the Centers for Disease Control and Prevention (CDC).
|
Occupational Safety and Health Administration (OSHA) |
OSHA maintains Safety and Health Topic pages that reference information on applicable standards, hazard recognition, exposure evaluation, possible solutions, and other information pertinent to various topics. The following Safety and Health Topic pages provide useful information relevant to ammonia refrigeration.
|
Rubber Manufacturers Association (RMA) |
RMA is the national trade association for the rubber products industry.
|
References>> IIAR Ammonia Refrigeration Piping Handbook
IIAR Ammonia Refrigeration Piping Handbook. Provides is a tutorial and reference book that represents the collective efforts of the most knowledgeable specialists in the ammonia refrigeration industry.
TABLE OF CONTENTS
Chapter 1 - Piping Size
- 1-1, Introduction
- Recommended Method (Based on an economic analysis)
- Conventional Method (Based on pressure loss)
- 1-2, Tables of Recommended Capacities
- 1-4, Vapor Flow Capacity Tables
- 1-6, Liquid Flow Capacity Tables
- 1-6, Hot Gas Defrost and Receiver Equalizer Lines
- 1-7, Flooded Evaporators
- 1-7, Pumped Overfeed Risers
- 1-8, Estimating Pressure Loss in Piping
- 1-8, Pressure Loss in Vapor Piping
- 1-8, Pressure Loss in Liquid Piping
- 1-9, Valve Selection
- 1-10, Hand Stop Valves
- 1-10, Flow-Regulating Hand Valves
- 1-10, Solenoid Valves
- 1-10, Pressure Regulators
- 1-11, Check Valves
- 1-11, Velocity Guidelines
- 1-11, Vapor Velocities
- 1-11, Liquid Velocities
- 1-12, Calculating Velocities
- 1-13, Liquid Flow Formulas
- 1-14, Sample Ammonia Vapor Flow Calculations
- 1-15, Vapor Flow Formulas
- 1-16, Sample Ammonia Vapor Flow Calculations
- 1-17, References
- 1-19, Appendix: Piping Sizing Example Using Tables
- 1-19, Specifications
- 1-20, Low Stage (Booster) Suction (LSS)
- 1-20, Low Stage Booster Discharge (BD)
- 1-21, Compressor High Stage Suction (HSS)
- 1-21, Compressor High Stage Discharge (HSD)
- 1-21, Condenser Drain (CD)
- 1-21, Equalizer (EQ) for High Pressure Receiver
- 1-22, High Pressure Liquid (HPL)
- 1-22, Accumulator Low Pressure Liquid (LPL)
- 1-22, Circulating Pump Suction (LTRL)
- 1-22, Circulating Pump Discharge (LTRL)
- 1-23, Overfeed Return (LTRS)
- 1-23, Overfeed Riser
- 1-25, Tables
- 1-46, Figures
Chapter 2 - Pipe Installation Procedures
- 2-1, Pipe Specifications
- 2-1, Materials
- 2-1, Impact Testing for Low-Temperature Piping
- 2-1, Minimum Pipe Wall Thicknesses
- 2-2, Pipe Connections
- 2-2, Carbon Steel Piping
- 2-2, Stainless Steel Piping
- 2-2, Pipe End Preparation
- 2-2, Welding Standards
- 2-3, Cleanliness
- 2-4, Pipe Hangers and Supports
- 2-4, ANSI/IIAR-2 Requirements
- 2-5, Sway Loads
- 2-5, Rooftop Piping System
- 2-7, Pipe Arrangements
- 2-7, Branch Lines
- 2-7, Penetrations
- 2-7, Thermal Expansion/Contraction
- 2-8, Joint Alignment
- 2-9, Figures
Chapter 3 - Evaporator Piping
- 3-1, Introduction
- 3-1, Evaporator Performance
- 3-2, Safety Considerations in Piping Systems
- 3-3, Evaporator Piping
- 3-3, Liquid Supply Lines
- 3-6, Return Lines
- 3-8, Hot Gas Defrost and Piping
- 3-12, Detailed Piping Recommendations for the Installation of Air-Cooling Units
- 3-13, Direct Expansion (DX) Air Coolers
- 3-14, Flooded Air Cooling Units
- 3-17, Liquid Recirculation Air Cooling Units
- 3-19, Suction Shutoff/Defrost Pressure Control Arrangements
- 3-21, Defrosting Air-Cooling Units Using Liquid Drainers
- 3-22, Multiple Evaporators Controlled by a Single Group of Control Valves
- 3-23, Detailed Piping Recommendations for the Installation of Liquid Chillers
- 3-23, Shell-and-Tube Chillers
- 3-25, Plate-and-Frame Chillers
- 3-25, Special-Purpose Evaporators
- 3-26, Piping and Valve Installation Detail
- 3-26, References
- 3-26, Figures
Chapter 4 - Condenser Piping
- 4-1, Condenser Performance
- 4-1, High Pressure Refrigerant Receivers
- 4-2, Condenser Liquid Drain Piping
- 4-3, Multiple Condensers
- 4-4, Equalizing Lines
- 4-6, Fundamentals of Condenser Piping Design
- 4-6, Condenser Piping Design Procedure
- 4-9, Large Systems with Multiple Evaporative Condensers
- 4-10, Multiple Shell-and-Tube Condensers
- 4-11, Multiple Evaporative Condensers with Shell-and-Tube Condenser(s) Operating in Parallel
- 4-11, Multiple Evaporative Condensers at Different Elevations
- 4-12, Constant Pressure Receivers and Pilot Receiver/Balance Tanks
- 4-17, Systems with Heat Recovery
- 4-17, Evaporative Condenser Water Piping
- 4-19, Multiple Receivers
- 4-20, Purging
- 4-20, Purging Evaporative Condensers
- 4-20, Purging Shell-and-Tube Condensers
- 4-20, Piping for Manual and Automatic Piping
- 4-21, Detailed Design and Installation Recommendations
- 4-21, Compressor Discharge/Condenser-Inlet Piping
- 4-21, Liquid Piping at Evaporative Condenser Outlets
- 4-21, Definition of Trap Height
- 4-22, Pipe Size Changes in Condenser Piping Networks
- 4-22, References
- 4-24, Figures
Chapter 5 - Equipment Room Piping
- 5-1, Introduction
- 5-1, Suction Piping
- 5-2, Discharge Piping (High Stage and Booster)
- 5-2, Lubricant Piping
- 5-3, Oil Pot Piping
- 5-4, Liquid Piping
- 5-4, Thermosyphon Piping
- 5-5, Recircular Piping
- 5-6, Interstage Gas and Liquid Cooling
- 5-6, Gas Cooling
- 5-7, Liquid Subcooling and Flash Cooling
- 5-8, Manual Emergency Discharge of Ammonia Refrigerant (When Required)
- 5-9, Figures
Chapter 6 - Piping for Pressure Relief Devices
- 6-1, Introduction
- 6-1, Definitions
- 6-3, Vapor Relief Device Sizing
- 6-4, Size and Length of Discharge Line Serving One Relief Valve
- 6-6, Discharge Lines for Combined Vapor Flow from Valves with Different Set Points
- 6-6, Sizing Combined Discharge Lines for Non-simultaneous Releases
- 6-6, When are Releases Expected to be Simultaneous Releases
- 6-6, Sizing the Diameter of Discharge Lines
- 6-7, Size a Common Discharge Line for Two or More Relief Valves
- 6-9, Discharging Relief Valves Into the Lowside
- 6-9, Replacement in Kind
- 6-9, Use of Rupture Discs with Safety Relief Valves
- 6-10, Vent Lines for Relief Valves on Compressors
- 6-10, Liquid Relief Valves, Hydrostatic Relief Valves, and Liquid Relief Regulators
- 6-10, Application of ASME Liquid Relief Valves
- 6-11, Application of Hydrostatic Relief Valves
- 6-12, Dispersion to the Atmosphere
- 6-12, Dispersion to Water
- 6-12, Appendix A: Effect of Inlet Piping on Relief Valve Capacity
- 6-13, Appendix B: Application of Balanced Relief Valves, Pilot Operated Relief Valves and Rupture Discs
- 6-13, References
- 6-15, Tables
- 6-19, Figures
Ammonia Piping Installation
Chapter 7 - Insulation for Refrigeration Systems
- 7-1, Introduction
- 7-1, Fundamentals of Insulation
- 7-2, Design Considerations
- 7-3, Insulation Physical Properties
- 7-5, Effect of Water/Ice/Moisture on Insulation Value
- 7-5, Insulation Material Selection
- 7-6, Corrosion Concerns
- 7-7, Carbon Steel
- 7-7, Stainless Steel
- 7-7, Pipe Preparation
- 7-8, Insulation System Components
- 7-8, Insulation
- 7-10, Insulation Joint Sealant
- 7-10, Vapor Retarders
- 7-11, Jacketing (Weather Barrier or Primary Moisture Retarder)
- 7-12, Weather Barrier Joint Sealant
- 7-12, Recommended Practices for Insulation Applications
- 7-13, Insulation Installation Guidelines
- 7-16, Additional Considerations for Vessels
- 7-19, Vapor Retarder-Mastic System (Indoor Service)
- 7-20, Vapor Retarder Mastic (Indoor and Outdoor Service)
- 7-20, PVC Cladding/Jacket (Indoor Service)
- 7-21, Vapor Retarder and Cladding/Jacket (Outdoor Service)
- 7-22, Vapor Retarder-Mastic System (Outdoor Service)
- 7-23, References
- 7-25, Figures
- 7-52, Recommended Thickness Tables
Chapter 8 - Welding Procedures
- 8-1, Introduction
- 8-1, Pertinent ANSI Codes and Standards for Welding
- 8-2, Jurisdictional Acceptance of Standards
- 8-2, Definitions of Terms
- 8-3, Welding Processes
- 8-3, Typical Welding Machines
- 8-3, Typical Pipe Welding Procedures
- 8-3, Shielded Metal Arc Welding (SMAW, or Stick Welding)
- 8-3, Gas Metal Arc Welding (GMAW, or MIG Welding)
- 8-4, Flux Cored Arc Welding (FCAW)
- 8-4, Gas Tungsten Arc Welding (GTAW)
- 8-4, Gas Welding (FGW)
- 8-4, Sample Specifications for Welding of Ammonia Piping
- 8-4, Scope
- 8-5, Documentation
- 8-5, Base Metals and Backing Strips
- 8-6, Welding Processes
- 8-6, Filler Metals
- 8-7, Shielding and Purging Gases
- 8-7, Welding Positions and Applications
- 8-8, Preheating
- 8-8, Cleaning
- 8-8, Special Applications and Testing
- 8-8, Sample WPSs and PQRs
- 8-11, Forms
Chapter 9 - Codes and Standards
- 9-1, 1987 Pressure Vessels
- 9-1, 1987 Refrigeration Piping
- 9-1, 1992 Safety Code
- 9-2, 1997 International Mechanical Code
- 9-2, Titles and Sources of Codes, Standards, and Guidelines
Ammonia Piping Design
Appendix A - Legend and Symbols
High Purity Piping Installation Procedures
- A-1, Legend
- A-2, Symbols
Appendix B - Lists of Figures, Tables and Equations
- B-2, List of Figures
- B-10, List of Tables
- B-13, List of Equations