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HAK ( O HANKT _ ATIOON 9 2 G Please read this instruction manual thoroughly before operating th _ HAKKO 9P + 6
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1 Specification • Station Power Consumption 60W Output Voltage AC24V Temperature 200 ~ 480 ° C / 392 - 896 ° F Temperature Control Control accuracy of setting at idling temperature . : / - 0.5 ° C ( + 0.9 ° F ) 125 ( W ) x 120 ( H ) x 200 ( D ) mm Outer Dimensions ( without Cord & Holder Part ) 4.9 ( W ) x 4.7 ( H ) x 8.1 ( D ) in . Approx 1.5 kg ( 3.3 lb ) Weight ( without Cord & Holder Part ) • Iron HAKKO 900M - type HAKKO 900 L - type Part No . 900M 900M - ESD 900L 900L - ESD Power Consumption AC24V 50W Insulation Resistance Over 300M ohm at 400 ° C / 750 ° F by DC500V insulation tester . [ 50M ohm at 480cC ( 896 ° F ) ] Leak Voltage under 0.6mV ( between Tip and Ground ) Heating Element Ceramic Heater Cord Asse'y 5 wire burn - proof silicone cord , 1.2m ( 4ft . ) with Connecting Plug Connecting Plug 5 pin inter - lock system Length ( w / o cord ) 190ram ( 7.4 in ) 210ram ( 8.2 in ) Weight 45g ( 0.09 lb ) 55g ( 0.12 lb ) 4r The specifications writtenhere may be subject to change withoutnotice .
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Accessories $ Holder Part ( consists of : Iron receptacle , Iron Holder Body , Holder Mounting Base , Thumb Screw ) • Cleaning Sponge • Tip & Sponge Tray Part Name Nut Handle Cover Temperature Control Knob Nipple Handle L . E , D . Heater Lamp Power Switch Holder Part Holder Body Thumb Screw Cord Asse'y tonReceptacle Base Connecting Plug . CleaningSponge Tip Enclosure Tip & SpongeTray Tip
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Precautions 1 ) Ceramic Heating Element cannot stand excessive force . Never strike Soldering Iron against work - bench or solid surface . 2 Make sure the Nut securing the Tip Enclosure is properly tightened . 3 Use exclusive Tips for 900 only . 4 Operate in lower tip temperature . Exceptionally high thermal recovery allows a lower temperature setting thereby protecting sensitive components and extending tip life . 5 Power off when replace the tip . Or Heating Element or Tip may be damaged . 6 Never file the specially plated tip . Operating Instruction • Set Up the Holder Part . 1 Attach the Holder Part to Station with Thumb Screw . 2 Holder Mounting Base is located on right side of Station . Re - position to left side if necessary refer to the drawing . Angle of the Holder Part may be adjusted by loosing Thumb Screw . • Connection Insert 5 - pin Connecting Plug into the Receptacle on the Station , and lock it by turning the outside ring of plug clockwise . Warning : Connect or disconnect Cord Asse'y after power off . Or Control PWB inside of the Station may be damaged . Then , plug into properly grounded A . C . Outlet . • Cleaning Sponge Dampen Cleaning Sponge with water . Special coted Tip may be damaged if cleaned in dry condition . • Set the Temperature Control Knob to your desired temperature and turn on the Power Switch . L . E . D . Heater Lamp comes on and off when Tip temperature reaches to the figure you set . Now you can start the soldering work .
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Replacement Tip Temp , compansion with the standard tip . • Caution ( At 480 ° C , 896 ° F ) _ 9M 900M - T - 1,6D _ . = _ 1 ) Use exclusive tips for HAKKO 900 only . 2 ) The set temperature should be adjusted M - T - 2.4O according to the tip configuration . . . . . _ , , _ . o % . , , If required , adjust the temperature with ' CAL ' potentiometer on bottom of sta - 900M - T - B 1450 ' C , 896 _ F ) tion when changing tip configurations . 900M - T - LB ' _ The temperature is increased by turning 14 ? ' O'C . 878 ' FI ' CAL ' clockwise . 900M - T - 1CF * i o H80 _ C P _ 96 ' F ) 3 ) When using the Soldering Iron continu - 900M - T - 2CF * o 900M - T - 2C 0 ! _ - _ ously loosen Tip and remove oxide once ( 4 _ 0 , C , 896 ' _ ) 900M - T - 3C 0 L : . ' . . . . . . . a week . 900M - T - 3CF * _ _ o This helps prevent seizure and reduction 900M - T - 4CF * o 904 ] M - T - 4C 0 ! i - _ of Tip temperature . 900M - T - K _ _ _ 4 ) Tin the tip daily as follows ; 1510 ' C 511 _ F ] 900M - T - R © _ , _ 1 . Clean the Tip . 2 . Set the temperature at 200 ° C ( 3920F ) . _ OM - T - RT 0 iq _ 3 . Melt the solder gradually at the tip . ( 4 _ % ; . _ ° F I 900M - T - I _ , 5 ) For heavy duty soldering , HAKKO re - ' ( 4 _ - C . g7B . F ) commends The 900L Iron with heavier tips . 9QOM - T - 1.8H _ _ , _ _ ' * / _ , . , _ . . , , . , i _ = a _ ( 470 ' C , 87e , F ) • 90 _ 1ip C _ I Dram _ 5 • The tip temperature may vary depending 9 _ OL on the figure . Refer to the left chart for the 900L - T - B - _ . _ , _ @ o ( 480 ' C , e96 ' F ) quick and temporary adjustment . 900L - T - 2B _ ) ' _ _ o ( 480 , C , _ ' F ) 900L - T - 24D . . . . _ < , = - c % w , _ 900L - T - 3.2D [ _ ) _ = _ _ _ ( , t _ ' C , 1 _ 6 ' F ) 900L - T - 2C _ 2ff _ . 31PF 9 _ OL - T - 2CF * _ ( , _ o . ce , _ o . _ ) _ L - T - _ C @ _ o _ 900L - T - 3CF * _ ' - , _ I - - o ( 480 _ C , B9 _ , F ) 900L - T - 4C _ = _ _ o 900L - T - 4CF * _ ( , , so . ce , _ . r ) 900L - T - 5C _ ) _ ' _ E _ o 900L - T - 5CF * ( , mo _ _ . 6 ' FI 9OOL - T - I ( _ ' _ . _ _ . z , o ' c . . _ g ( ] OL'T'K ( _ _ . _ _ _ _ . _ ÷ _ o _ : . . _ • 900L T @ Out I _ am e85 _ r These tips are tinned fiat only .
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Trouble Shooting Guide Problem : Turn the power switch on , but Tip does not heat up or over heating . Condition : The power lamp doesn't light up . CheckPoint : Is the fuse blown ? Condition : The fuse is blown . CheckPoints : 1 . Is the inside of the iron short - circuited ? 2 . Is the grounding spring touching the Heating Element ? 3 . Is the Heating Element Lead twisted and short - circuited ? Condition : The power lamp lights up but the LED Heater Lamp doesntt blink . CheckPoints : 1 . Is the Connecting Plug connected correctly ? 2 . ls the Heating Element Lead broken ? Condition : The Power Lamp and The LED Heater Lamp lights up . CheckPoints : 1 . Is the Heating Element broken ? 2 . Is the Cord Asse'y broken ? Problem : The Tip heats up intermittently . CheckPoint : 1 . Is the Cord Asse'y almost broken ? Problem : The Tip doesn't wet . CheckPoints : 1 . Is the Tip temperature too high ? 2 . Is the Tip cleaned ? Problem : The Tip doesn't have desired temperature . CheckPoint ' Is the iron calibrated correctly ? Problem : The Tip can not be pulled off . CheckPoints : 1 . Is the Tip seisured ? 2 . Is the Tip expanded by deterioration . NOTE : When repairs are needed , please send both the Soldering Iron and the station to your sales agent .
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• How to check the breakage of Heating Element and Cord Asse'y . Disconnect the Connecting Plug and measure the resistance value between pins of Connecting Plug as follows : 3 Between pin 4 & pin 5 2.5 _ - 3.5 ohm a ( Heating Element ) ( Normal ) Between pin 1 & pin 2 43 _ 58 ohm b ( Sensor ) ( Normal ) Between pin 3 & Tip Under 10 ohm c ( Grounding ) ( I ) If the value of ' a ' & ' b ' is different from above value , replace the Heating Element ( Sensor ) or Cord Asse'y . ( 2 ) If the value of ' c ' - - between pin 3 and tip ( Grounding ) is over above value , remove the oxidizatipn film by rubbing lightly points shown as under with sand - paper or steel wool . Tip Enclosure Tip Nipple • If the problem remains unsolved after check in the Soldering Iron , the Station may have a problem . Please contact your nearest HAKKO representative . • If the tip doesn't wet . • Tip temperature is higher than desired . Recalibrate by adjusting ' CAL ' on the bottom of the Station . • Tip is oxidized or dirty , 1 . Clean up with Cleaning Sponge . 2 . Set the Tip temperature at 250 ° C ( 482 ° F ) , and clean oxidized or dirty Tip with steel wool . • Never file or rub excessively specially plated tip . i 3 . Melt the solder gradually at the tip .
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Recalibrating of Iron Temperature After replacing the Heating Element or replacing the tip , recalibrate the temperature of the Soldering Iron . 1 ) Connect the Plug of Soldering Iron to the Station and lock it . 2 ) Set Temperature Control Dial at 400 ' C ( 752 ° F ) . 3 ) Turn the Power Switch on and wait till the L . E . D . Heater Lamp comes on and off . 4 ) Adjust the temperature of Tip at 400 ' C ( 752 ' F ) by ' CAL ' on the bottom of the Station using thermometer . Conditions of Measurement • Tip Temperature The tip temperature was measured using HAKKO 191 thermometer . • Insulation Resistance The insulation resistance was measured between the tip and the lead of the Heating Element using a 500V DC insulation resistance meter . Caution : The insulation resistance cannot be measured between the tip and the power plug as the transformer between the secondary part ( Heating Element ) and the primary part acts as an insulator .
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g Heating Element IP D - Sleeve , ' J ' , - - i O Nut O Tip Enclosure O Tip O Nipple O Grounding Spring _ Heating Element _ Glass Tube Heating Element Lead ( Red ) _ Sensor Lead ( Blue ) Terminal Board _ Cord Asse'y _ Handle 1 ) Turn the Nut O counterclockwise and remove the Tip Enclosure O , the Tip 0 . 2 ) Turn the Nipple O counterclockwise and remove it from Iron . 3 ) Pull both the Heating Element _ and the Cord Asse'y _ out of the Handle ( toward the tip of the Iron ) . 4 ) Pull the Grounding Spring _ out of the D - Sleeve . 5 ) Measure the resistance value at the Sensor and Heating Element of the Terminal . Resistance Value of Heating 2.5 _ 3.5fl Element ] Resistance Value of Sensor 43 _ 58Q Measure in normal condition Heating Element Sensor • If the resistance value is not normal , replace the Heating Element . • If the resistance value is normal , the Cord Asse'y may be broken . 6 ) Desolder the Heating Element Leads . • In the above Item 5 & 6 , be careful not to damage the leads with soldering iron . 64mm I ( 2.52in ) I 1 1 Straighten th 7 ) Solder the new Heating Element . Solder two Sensor Leads ( blue ) and Heating Element Leads ( red ) on the Terminal Board _ as above drawing . • There is no polarity between leads of the same color . 8 ) Insert the Grounding Spring into the Heating Element . And connect the Grounding Spring and D - sleeve on the side of the Heating Element Leads . 9 ) Pull the Power Cord and fix the Heating Element in the Handle to prevent rolling . 10 ) Turn the Nipple and secure the Handle . 11 ) Replace the Nipple _ , the Tip _ , the Tip Enclosure O and secure the Nut O .
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ll Replacement Parts No . Name / Specifications 900M - H Heating Element for 900M Ceramic 24V 50W B1784 Nut for 900M B1786 Tip Enclosure for 900M 900M - 044 Nipple for 900M 900M - 044S Nipple for 900M ( ESD Type ) 900M - 036 Grounding Spring for 900M 900L - H Heating Element for 900L , Ceramic 24V 50W B1794 Nut for 900L B1787 Tip Enclosure for 900L 900L - 044 Nipple for 900L 900L - 044S Nipple for 900L ( ESD Type ) 900L - 036 Grounding Spring for 900L 900 - 039 Cord Asse'y for 900M and 900L 900 - 039S Cord Asse'y for 900M and 900L ( ESD Type ) 926 - 029 Cleaning Sponge 926 - 022 Holder Part 609 - 041 Iron Receptacle
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CORPOR ION HEAD OFFICE HONG KONG : HAKKO DEVELOPMENT CO . , LTD . 4 - 5 SHIOKUSA 2 - CHONE , NANIWAKI OSAKA , 556 JAPAN ROOM 804 , EASTERN HARBOUR CENTRE , 28 HOI CHAK STREET , QUARRY SAY , HONG KONG TEL : ( 06 ) 561 - 3225 FAX : ( 06 ) 561 - 8466 TEL : 2811 - 5588 FAX : 2590 - 0217 TLX : HAKKOOSA J65274 PHILIPPINES : NAKKO PHILS TRADING CO . , INC . OVERSEAS AFFILIATES NO 415 WINDSOR TOWER CONDOMINIUM , U . S . A . : AMERICAN HAKKO PRODUCTS , INC . 163 LEGASPI ST . , LEGASPI VILLAGE MAKATL CORPORATE OFFICE METRO MANILA , PHILIPPINES 25072 ANZA DR SANTA CLARITA CA 91355 U . SA . TEL : 2 - 810 - 76 - 49 FAX : 2 - 810 - 76 - 49 TEL : ( 805 ) 294 - 0090 FAX : f , 805 ) 294 - 0096 MALAYSIA : NAKKO PRODUCTS SDN BHD S'PORE : HAKKO PRODUCTS PTE . , LTD . MALAYSIA HEAD OFFICE : PETALING JAYA 1 , GENTING LINK # 02 - 04 , PERFECT INDUSTRIAL BUILDING , LOT 35 / 1 THE HIGHWAY CENTRE JALAN 51 / 205 46050 S ) NGAPORE 1334 PETALING JAYA WEST MALAYSIA